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TPI Serpentine Brackets (March 6, 2011)

This page documents the installation of the GM TPI style serpentine belt system. I originally installed a system based off of a TBI truck setup. This system worked great, but it would not work with the TPI manifold I am going to install in the car. The TBI brackets put the tensioner right in the way of the throttle body. Before installing the TPI brackets I did some comparison photos of the brackets and pulleys and took measurements to document the differences. In general the Truck TBI system sits almost a half inch closer to the front of the engine but are nearly 2 inches taller. Here is a comparison chart of the two systems.

Component TPI Part Truck TBI Part
Water Pump Pulley Part # 10055880 14102093NH
Water Pump Pulley Diameter 18.5 Inches 18.5 Inches
Water Pump Pulley Height 2.285 Inches 2.700 Inches
Crank Pulley Part # 10055879 14102091ND
Crank Pulley Diameter 23.625 Inches 23.625 Inches
Crank Pulley Height 3.33 Inches 2.95 Inches
Power Steering Pulley Part # 14102096NL 14102096NL
Power Steering Pump Pulley Diameter 20 Inches 20 Inches
A/C Delete Pulley Diameter 15.75 Inches 14.50 Inches
Tensioner Pulley Diameter 9.50 Inches 11.25 Inches


Status photos as of 3/3/2011:

Here are the Waterpump and Crank Pulleys side by side. The TPI pulleys are on the left and the Truck pulleys are on the right. Here are the tensioners side by side. The TPI tensioner is on the left and the Truck tensioner is on the right.
Here are the A/C delete pulleys side by side. The TPI pulley is on the left and the Truck pulley is on the right.
Here is a comparison of the Alternator brackets. The TPI bracket is on the right and the Truck bracket is on the left.
Here is a comparison of the A/C brackets. The TPI bracket is on the left and the Truck bracket is on the right.
Here are the brackets and pulleys before they were cleaned and painted. Here are the pulleys with a coat of paint.
Before installing the brackets I decided to clean them up and grind off all the casting lines for a smoother look. After that I prepped them and painted them with Eastwood Alumablast paint. Here are pictures of the finished brackets.
I also decided to paint the A/C deleted pulley bracket and the tensioner.
Here is the engine with the original serpentine system stripped off. Here are the water pump and crank pulleys.
Here is the crank pulley installed. Here are the water pump and crank pulleys installed.
Next I installed the Alternator bracket.
Here is the A/C bracket installed.
Here are a few more shots of both brackets installed.
Here is a picture of the tensioner installed.
Here is the A/C delete pulley installed.
The last pulley to get installed is the power steering pump pulley. Installing this pulley required the use of a power steering pump pulley installation tool
Here is the TPI serpentine belt system installed.

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